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PET/Glass Bottle Drying : Before Labelling / Shrink sleeving
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After filling , PET and glass bottles need the outer surface of the bottles perfectly dry before Labeling, Shrink Sleeving or coding application.
Nexgen Air Knife system can do the 100% drying of the bottles for line speeds as high as 730 Bottles Per Minute
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| Bottles Drying Before Inkejet Coding |
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 Drying of CSD / Juice bottles with the speed as high as 600 bottles per minute can be effectively dried before Ink jet coding.
Nexgen has proved that there is a power saving as compared to compressed air jets normally used. It gives better quality of coding and even in case of bottle burst, the coding is perfect.
Nexgen has proved that there is saving of 30 HP worth of compressed air for a bottling unit having 3 lines which is using compressed air for drying before coding.
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Drying of labels After Labelling
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 Some applications need the Labels to be dried after the Labeling is done on the bottles.
Nexgen systems can be effectively used for these aplications
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Crown Underneath Drying:
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Crown underneath is very critical for drying. If water particles are not removed underneath the crowns, it may lead to rusting of caps.
Nexgen air knifes are used to do perfect drying of bottles underneath the crown caps.
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Can Drying:
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Cans and Container drying before coding, full body of the cans including the cavities can be effectively dried with Nexgen Air Knifes.
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Wine Bottle Drying
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Wine bottles drying before labelling
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Auto Parts Drying
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Critical automotive parts with small threaded and blind holes are effectively dried before packing, after washing etc.
This reduces the unnecessary use of compressed air for blowing applications leading to tremendous energy savings.
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Honing Oil Carryover Reduction:
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In Automotive or Bearing industries honing is a critical and last machining process before final washing and assembly.
Normally there is huge amount of honing oil carryover leading to contamination of washing media and affecting the cleaning quality.
Nexgen air knifes systems have been effectively used to reduce this oil carryover and achieved reduction in the carryover to the level of 95 to 98%. This has helped to save on the oil and washing media consumption as well as better cleaning quality.
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Crate & Tote Drying
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Nexgen air knifes are used to dry the crates / containers before they are reused in the processing industries.
They are also used on Crate washing machines. Online drying of the crates can reduce substantially costly use of water in washing machines.
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Belt Cleaning Systems
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Online cleaning of the belts to avoid contamination in food processing industries. This will help in maintaining hygiene conditions. |
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Retort Pouch Drying:
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Retort Pocuhes are full of water particles after retorting process. If the pouches are not dried properly, it will lead to rusting of pouches in the long run.
Gusset is the most difficult area to dry. Nexgen air knifes can not only dry the pouches effectively, but also make simple the drying of gusseted pouches.
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Rubbers Tread Drying:
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Nexgen air knifes are effectively used for drying the rubber treads and side walls after steam cutting .
We have achieved improved line speeds and energy savings also.
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Battery Drying:
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Drying of Automotive batteries before final storage and dispatch
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Tiles Drying:
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Drying of Vitrified, Wall and Floor tiles after squaring and polishing
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Hot Component Cooling:
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Cooling of components to room temperature
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Floor Tiles / Pavers Drying:
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Drying of Floor tiles and Pavers before lacquer coating.
This reduces the surface moisture on the tiles and improves
the finish / shining after lacquer coating
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